CCS-Copper Clad Steel Strand Conductor

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Product Description

    Description 
Copper clad steel wire (CCS) combines the high tensile strength of steel as its core and the conductivity properties of copper as its outer layer. The core material is usually low carbon steel and is typically used as either grounding wire or the inner conductor of coaxial cables. 

 

Construction
Copper-clad steel (CCS) is the result when steel wires are metallically bonded with a copper coating to create a wire with the mechanical strength of steel and the corrosion-resistant and conductive nature of copper.Most CCS wires are made to be from 20 percent to 40 percent conductive, depending on the needs of the project. 

 

Technical details

  • Material for producing CCS wire: Low-carbon steel or high-carbon steel
  • Wire Diameter: 0.20mm –10 mm.
  • Tensile strength: Low carbon min 300N/mm2
  • Conductivity: 30% IACS, 40% IACS or as per client’s requirement.
  • Packing: In coils or on reels/spools.

Characteristics:

1.High conductivity (up to 70% and above)

The copper-clad strand wire produced by our company generally has a conductivity of 30%-70%, and more than 70% can be customized according to customer requirements.

2.High tensile strength

The multi-stranded copper-clad strand wire has high tensile strength and can be made into copper-clad steel strand wire with high electrical conductivity and high tensile strength after being enhanced by special treatment process to be suitable for special use occasions.

3.Long life

The copper plating of single-stranded copper-clad round steel (copperweld steel) of multi-stranded copper-clad strand is thick, the excellent production process makes copper layer tightly combined and bent 180-360 degrees without cracking and its life is long and can be more than 30 years.

4.Low cost

The characteristics of high conductivity and corrosion resistance have greatly reduced the number of grounding conductors used in grounding projects, which can significantly save costs and achieve outstanding economic benefits.

5.Convenient construction and transportation

The single length of the copper-clad copperweld strand can be up to 100 meters, because the 100-meter package or the hundred-meter cable can be transported more easily. The welding between the grounding grids during the construction is recommended to use the exothermic welding series products produced by our company. There are different shapes of molds for exothermic welding, so that different permanent joints can be randomly welded. The construction operation is simple and easy to learn, and the various conductors of the grounding grid are welded together to become a true maintenance-free device.

Product structure and parameter

           

 

                                   Copper Clad Steel CCS Conductor IEC Strandard

Nominal 

Sectional

 Area 

mm2

Structure Stock

Diameter 

mm

Area mm2

Breaking Load kg

D.CResistance

 Ω/km

Line Quality 

Kg/km

40HS

30HS

30EHS

40%

30%

30%

40%

320

19/4.62

318.71

22788

25206

30350

0.1399

0.1865

2634.0

2660.8

250

19/4.12

252.71

18849

20788

25188

0.1764

0.2352

2087.9

2110.2

200

19/3.67

200.45

15599

17118

20797

0.2225

0.2966

1656.3

1674.2

160

19/3.26

158.97

12873

14079

17096

0.2805

0.3740

1313.6

1327.2

120

19/2.91

126.06

10609

11567

13884

0.3537

0.4715

1041.7

1052.6

150

7/5.19

148.06

10120

11240

13349

0.3000

0.4000

1218.7

1231.5

120

7/4.62

117.42

8396

9285

11181

0.3783

0.5043

966.41

976.53

90

7/4.12

93.097

6954

7661

9280

0.4771

0.6359

766.25

774.29

70

7/3.67

73.871

5747

6309

7661

0.6014

0.8019

608.06

614.46

60

7/3.26

58.561

4745

5189

6300

0.7586

1.0109

482.02

487.07

50

7/2.91

46.439

3908

4261

5116

0.9564

1.2750

382.16

386.18

35

7/2.59

36.826

3230

3519

4171

1.2061

1.6077

303.14

306.26

50

3/4.62

50.322

3798

4201

5380

0.8809

1.1743

413.41

417.73

40

3/4.12

39.903

3145

3465

4424

1.1106

1.4807

327.84

331.26

30

3/3.67

31.645

2600

2854

3593

1.4007

1.8672

259.98

262.66

25

3/3.26

25.097

2145

2347

2849

1.7662

2.3544

206.11

208.34

20

3/2.91

19.903

1768

1928

2326

2.2271

2.9690

163.55

165.19

15

3/2.59

15.781

1461

1592

1887

2.8082

3.7436

129.62

130.99

 

Applications:

  • Overhead system for power transmission and telephone lines.
  • Overhead-contact systems for railway and Light Rail Transit.
  • Earthing for the electrical power industry.

Product inquiry

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